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Showing posts with label bio gas. Show all posts
Showing posts with label bio gas. Show all posts

Sunday, October 09, 2011

How ENVO was born



ENVO IS MY BRAND & WAS BORN ON 1994. THE FOLLOWING IS THE STORY OF ENVO.

My career began with my respected Uncle  Prof Dr. A.F.S.A.Aowal, I learned the ABCD of  waste water treatment from him. I was working under him as part time lecturer at Delhi college of engineering, Kashmere Gate,Delhi .

Also, I was working as design engineer in National Associates, Delhi. I was staying in 27,Hayat manzil, Basti hazrat nizamuddin, delhi at that time.

ONE FINE MORNING IN 1994, I FOUND MYSELF ALL ALONE. EVERYONE WORKING WITH ME AT NATIONAL ASSOCIATE DESERTED ME WHOLESALE. 

That first kick stunned me for three days and I sat at banglawali masjid (Headquarter of Tabligh Jamaat) at basti Hzt nizamuddin for three days to find out my own roots. A few like my Father  Syed Ishtiaque Ahmad saheb,  Prof Dr. Rashid Hayat Siddiqui saheb of AMU, Dr Chandra Prakash Ji , Vipan Kundra Ji etc gave me "MORAL" support. And M/s Syed Envo Protect (India) Pvt Limited, New Delhi was finally born in 1994....the ENVO brand was born in 1994. Mr.Vipan Kundra, my CA was one of the share holders.It is Vipan kundra ji who gave and registered the name Syed Envo Protect (India) Pvt Limited even without consulting me,because I  was in Assam at that time. He told me that one day I will become international ,thats why he added india to the name. 

 Later I opened one another company by the name of Envo Projects, New Delhi which is still continuing by the grace of God when the private limited company was dissolved due to various reasons.

I received my first career break of my company Syed ENVO PROTECT (I) PVT LTD , a  consultancy at rupees five thousand only at M/s Shade and colors in okhla industrial area phase –I of owner Mr.Deepu Marwah. It’s a cloth dyeing factory.

I left my part time lectureship job in Delhi college of engineering, kashmere gate, delhi  just to concentrate on my own company ENVO. Each and  Everyone called me "lunatic" at that time as nobody was doing full time consultancy in water and waste water treatment in 1994, almost everyone had a govt job. Only gupta ji of Ghaziabad and a few are in the market as full timers. So i jumped  at a completely unknown thing with full confidence in GOD AND MYSELF.At that point of time nobody imagined that this pollution control sector will grow such like this. I created a tag line for my company “THE POLLUTION CONTROL PEOPLE” which i still use in my letterhead.


Many companies are created later on with my credentials and full support by the grace of God. Now i have taken it for granted. I mean, its natural to have a new team after each two three years.So i never try to stop people,anyway they will go , so let them go and try their own luck, good for them, good for me also..But this time as a safety device  i have retained my own company "Envo Projects" under my sole control (Owner) so that i can fall back. People always learn from mistakes. Life is the best teacher.

AND NOW TODAY(09/10/2011), FROM MY HEART I  THANK ALL MY CO WORKERS WHO ARE WITH ME NOW AND WHO LEFT, WITHOUT THEIR BLOOD AND SWEAT ENVO PROJECTS WOULD NOT HAVE BEEN WHAT IT IS TODAY.BECAUSE ITS MY LEARNING CURVE TOO. I ALSO MADE MANY MISTAKES DURING THE GROWTH AND LEARNED FROM IT.

Change your attitude towards life. Do not look for perfection and CONTROL in everything in life. I understood that my livelihood (RIZQ)  cant be  taken away by  anyone.  Put your  best  efforts in what you do and than leave the result to ALLAH. I have plan but Allahs plan is much much better than mine. I have firm belief in ALLAH.  

 

During this journey many people came and left me. I thank all of them for their contribution for my growth. They are destined to be with me for that particular period. This is Allah’s plan.

 

Always sleep with a clean heart. I know many of us get wronged throughout the day or have gotten wronged in the past. Forgive. Not only forgive, but forgive and forget. Dont even hold a grudge against that person in your heart. Keep your heart completely pure.Forgive brothers and sisters before you sleep each night. this is one of the practices of the greatest people ever to live and this is how we will reach those highest levels of spirituality.

 

Forgiveness is good for your own well being, its about giving yourself permission to let go of the painful past. Forgiveness is not something we do for that particular toxic person,it is something we do for ourselves so we can move on to a better future.We forgive,not because that toxic person deserves it,but because we deserve peace, for a pure heart.


MY STRUGGLE STORY PUBLISHED IN YOURSTORY.COM
Also read please same story in my blog

Monday, July 14, 2008

Bio Gas from Kitchen waste



Literature Study : Bio Gas from Kitchen waste
The Principle: Biomass in any form is ideal for the Biomethanation concept, which is the central idea of the Biogas plants. Based on thermophilic microorganisms and microbial processes develop the design of the biogas plant. The plant is completely gravity based.
Brief process description: The segregated wet garbage (food waste) is brought to the plant site in bins and containers. It is loaded on a sorting platform and residual plastic, metal; glass and other non-biodegradable items are further segregated. The waste is loaded into a Waste Crusher along with water, which is mounted on the platform. The food waste slurry mixed with hot water is directly charged into the Primary digester.
This digester serves mainly as hydrolysis cum acidification tank for the treatment of suspended solids. For breaking slag compressed air is used for agitation of slurry. Compressed air will also help in increasing aeration since bacteria involved in this tank are aerobic in nature. The tank is designed in such a way that after the system reaches equilibrium in initial 4-5 days, the fresh slurry entering the tank will displace equal amount of digested matter from top into the main digester tank.
Main digester tank serves as a methane fermentation tank and BOD reduction takes place here. The treated overflow from this digester is connected to the manure pits. This manure can be supplied to farmers at the rate of 4-5 Rs. per Kg. Alternatively municipal gardens and local gardens can be assured of regular manure from this biogas plant.
The biogas is collected in a dome (Gas holder) is a drum like structure, fabricated either of mild steel sheets or fibreglass reinforced plastic (FRP). It fits like a cap on the mouth of digester where it is submerged in the water and rests in the ledge, constructed inside the digester for this purpose. The drum collects gas, which is produced from the slurry inside the digester as it gets decomposed and rises upward, being lighter than air. 1" GI piping will be provided up to a distance of 50 m from the Biogas plant. Biogas burners will be provided. The biogas can be used for cooking, heating and power generation purpose.
Cost details, saving and payback period from a biogas plant: The cost details and the savings envisaged from the plant are given in the following table. The life of the plant could be 20-30 years and payback period is 4-5 years.

Capacity (Tons / Day)


Installation Cost (Rs In Lacks)


Monthly Operation and Maintenance Charges (Rs)


Methane Generation M3


Manure production (tons /day)


Area Required M2


Power


Manpower


Fresh Water (KL /day)


Hot water (Ltr / day of 50-60 C0)


Cooking Fuel (Equivalent to LPG Cyl / day)


1


8-10


8,000/-


100-120


0.1


300


5hp(2hr)


2


2


200


2-3


2


10-12


12,000/-


200-240


0.2


500


5hp(3hr)


3


3


400


4-5


4


20-22


22,000/-


400-480


0.3


700


5hp(3hr)


4


5


400


8-10


5


28-30


30,000/-


500-600


0.5


800


10hp (4hr)


5


7


600


12-14 (25Kw)


10


65-70


50,000/-


1000-1200


2.5


1200


15hp (4hr)


10


15


1000


22-25 (50Kw)

* This is an approximate cost for biogas generation plant and may increase by 10%–20%, depending on location, site-specific parameters, cost of materials, labour cost, etc., in different states/cities. Cost of additional infrastructure like office space, toilets, security, Godown, Shades and power generation will be extra, if required.
Rs – rupees; m3 – cubic meters; m2 – square meters; h – hour; kL – kilolitre; LPG – liquefied petroleum gas; kW – kilowatt; cyl – cylinder
Suitable locations for installation of plant Hotel premises, army/big establishment canteens (private/ government), residential schools/colleges, housing colonies, religious places / temple trusts, hospitals, hotels, sewage treatment plants, villages, etc.



OUR RECENT PROJECT ON BIO GAS GENERATION AND UTILIZATION:
BHOLABA DAIRY LIMITED. ALIGARH, U.P.

Bio Gas Generation from Dairy waste :
Ms Bhole Baba Milk food Industries Ltd. is coming up with a new plant at khair road, Aligarh
The Dairy will handle about 10-lac litre of milk every day. Depending on the season, major differences occur in the quantities of milk received from cooperative milk federation and in the use of butter, butter oil and milk powder. The value added products manufactured will be Casein,Milk Protien Concentrate,Lactose-Both Food &Pherma,Demineralised Whey Protien,Whole Milk Powder,Skimmed Milk Powder, & White Butter In Bricks Form, with future planning to produce processed Cheese/Mozerella.

CHARACTERISTICS OF GENERATING EFFLUENT WATER:

The values of incoming wastewater at ETP is as under:



S.No.


Parameter


Unit


Value



pH



6.0 – 10.5



Total Suspended Solids


Mg/l


1500.0 – 2000.0



B.O.D.


Mg/l


1500.0 – 1800.0



C.O.D.


Mg/l


2500.0 – 3500.0



Oil & Grease


Mg/l


150.0 – 250.0



Rated capacity of ETP


KL/Day


1,000.0

Feeding of Effluent to USAB Reactor: Anaerobic digestion takes place here. Methane gas is generated because of anaerobic degradation. The top supernatant from the USAB reactor flows by gravity to the aeration tanks inlet. Three reactors are planned. When one reactor is out of operation, calamity flow is the designed flow. One distribution box will distribute the flow into the three reactors.
  1. Bio-gas collection & utilization or Flaring: The gas produced in the UASB reactors is led to the gas holder through a moisture trap and gas flow meter.The outlet of the gas holder is to be branched off in two directions, one going to the generator room for supply to the engines and the other to the gas flaring equipments. The primary purpose of a gas holder is to adjust the difference in the rate of gas production and consumption.The gas engines demand a constant supply of bio gas at a constant pressure. The bio gas holder is designed for a storage of 4 hours of bio gas production normally at a pressure of 40m bar. As bio gas enters or leaves, the holder rises or falls with the help of guide rails. Valves in the gas lines will be operated manually to maintain the gas dome at 90%(Gas flaring level), 80%(Engine level) and 20% (Low levels, where engine as well as flaring will be stopped and the dome will be allowed to rise.).
GAS PRODUCTION & POWER GENERATION:
The gas flowing upward with the liquid will be prevented from escaping with the treated flow by GLSS and beam deflector, which will divert it to the gas collector domes. The gas produced shall be passed through 100 mm dia FRP pipe for individual domes and collected at a common point for each reactor by a common header of 200 mm dia pipe from where it will conveyed to the gas holder for constant flow to the gasomete generator or flaring in open atmosphere at about 6 meter above ground level.

Quantity of Gas Production:

PARAMETER


INLET OF UASB


OUTLET OF UASB


REMOVAL IN UASB


BOD


1700 ppm


340 ppm


80%


COD


3300 ppm


1320 ppm


60%


TSS


1800 ppm


450 ppm


75%


FLOW IN UASB = 1500 KLD (Taking full future capacity into account)
Influent COD@ 3300 ppm = 4950 Kg
Effluent COD = 1980 Kg
COD removed in a day = 2970 kg
Bio gas produced @ 0.1 cu mtr per kg of COD removed = 297 cu mtr per day.
Capacity of gas holder: The primary purpose of a gas holder is to adjust the difference in the rate of gas production and consumption. As bio gas enters or leaves, the holder rises or falls by guide rails.
Provide a gas holder of 300 cu mtr capacity.
POWER GENERATION:

The bio gas produced in UASB process should be utilized for production of electric power. The amount of electric power generated shall be as under:
Bio Gas production = 297 cu mtr /day
Methane content (65.75%) = 195.28 cu mtr
Calorific value =28.9 MJ/N.cu mtr
Energy content 195.28x28.9x273/(273+30)=5048 MJ/Day
Generator efficiency--- 30%
Electricity generated =0.3x5048x1000000/3600x1000
= 420.66
Electric power generated = 420.66x0.04167=17.5289 kw say17 kw
= 1.25x 17= 21.25 kva.
We can go for a gas engine of capacity 10 KW . If any gas is left , it will be flared or supplied to staff quarters.


NOTE FOR COMPARISION : A 56 mld UASB plant having Inlet COD =400 ppm can safely run a 45 KW gas engine.



Saturday, November 10, 2007

why i am working for environmental issues ENVO-Environmental Organization


ITS NOT POSSIBLE TO FOLLOW ALL THE THINGS THAT OUR PROPHET (Peace be upon him PBUH) HAD DONE, HE IS MODEL FOR ALL PEOPLE IN THIS WORLD.

When I was 10-12 yrs old, i heard Maulana Madani (Senior) say that if somebody follows just one sunnah steadfastly throughout his life thats sufficient for him.Growing beard is also sunnah(Origin of my beard)...pray for me...pray for me that i die with kalma (the minimum requirement).... And pray for me that I can do something for the betterment of this world before I die.... Otherwise there is no meaning of my existence in this world.doctors are making peoples health better...engineers are making living conditions better.... Alims are making spiritual lives better.

NOW HAVE I DONE SOMETHING OR STILL DONT HAVE ANY GOAL IN LIFE.no, I have found in Quran majeed myself that the world is a gift from Allah and nobody has the right to destroy it… .So we don't have any right in making our rivers into drain (read yamuna river,bhorolu river), polluting our air with our car exhaust, littering the greens with solid waste…. I am trying my best in this regard …after forming ENVO.

The philosophy behind my work in environmental engineering

PREAMBLE OF ENVO

Nature is a gift to us . No individual or organisation has the right dto utilise its resources in such a way that damage or inconvenience is caused  to  people of society . we all have a social responsibility to protect and preserve a clean and green environment. The goale of profit maximisation and customer satisfaction should be surbordinate to the social need and responsibilities. The present concern has been brought about by the health of humans, living being, tree , structures, monuments and all other things.It was repeatedly mentioned in the Qur'an: Forbidding from spoiling the earth after Allah (Exalted and Almighty) has created it suitable and well prepared for the successive human generations. It announced that Allah does not like spoiling or those who spoil in life, this includes spoiling environment, polluting it or being aggressive with it. Also it is forbidden to abuse it in any way that would make it deviate from the purpose of Allah created it for. This would be like showing ingratitude to Allah, that would cause vengeance from Allah, and becomes like a warning to those who perpetrated this, that severe penalty will almost come upon them as what happened before to the `Aad and the Thamud and those who came after them.
"Who did transgress beyond bounds in the land (in the disobedience of Allah) and made therein much mischief. So your Lord poured on them different kinds of severe torment. Surely your Lord is Ever-Watchful." (89:11-14) Islam urges its followers to have great concern for everything created by Allah, for it is part and parcel of "submission to Allah" to show reverence to all what the Almighty Allah created.

We cant be all rounder like our Prophet (PBUH),but atleast we can excel in one field and serve humnanity as he did.
May Allah accepts my hard work and bestow his blessings on me and forgive me for the major and minor SINS I make in every steps
...ALLAH HAFIZ....

Monday, October 24, 2005

FAMILY-LEVEL FIXED-DOME BIODIGESTER

FAMILY-LEVEL FIXED-DOME BIODIGESTER
One cow produces an average of 10 kg of wet dung a day, equivalent to approximately 2 kg of dry matter. If cow dung is to be the main feedstock, the dung of approximately six cows (diluted with water) will be sufficient for a small biodigester of 9 m3. This biodigester would produce 2 m3 of biogas a day at 25°C, sufficient for the cooking needs of a family of around six people. At 30°C, the same digester would yield 3 m3 of biogas a day, sufficient for the cooking and lighting needs of the same family. In this case, the biogas would replace an average of 10 kg of fuelwood and 0.5 litres of kerosene per day, or roughly 4 000 kg of fuelwood and 200 litres of kerosene a year. It has been demonstrated that gas produced from the manure of at least three cows  is sufficient to replace about 75 percent of the fuelwood normally used by a family of six people (Dalibard, 1995).





Sunday, May 02, 2004

SIVIK SYSTEM COST CHART OF A BIO GAS PLANT





02.05.2004 SIVIK SYSTEM IS A LICENSEE OF  BARC BIO GAS PLANT. ENVO is associated with SIVIK system for execution of plants..
HOW TO START UP AND RUN A BIO GAS PLANT

FOR MORE DETAILS
www.envoprojects.com     9899300371 9810004529


STARTING UP A BIO GAS PLANT

POST NUMBER :08   Date : 02/05/2004
BIO GAS PLANT PROCESS DESCRIPTION:

Biotechnology process
stage one : hydrolysis by hydrolytic bactaria, conversion of extracellular molecules
stage two : thermophilic fermentation based on carbohydrates
stage three : synthesis of volatile fatty acids by acetogenic bacteria
stage four : synthesis of methane by methanogenic organisms

STARTING UP A BIO GAS PLANT:


OPERATION OF BIO GAS PLANT

FLOW CHART: CRUSHER(less than 7mm particle size)----thermophilic Aerobic digester(Temp 55 degree C  )---Mesophilic Anaerobic Digester(37 Degree C )---Manure Pit
Aspect
Bottlenecks
Remarks
CONTROLS
Check for Gas leaks
Check hood , pipe etc. Monthly checking of leakage by pressure system and or with soap water
Cow dung slurry
Make slurry of cow dung and fresh water in the ratio 2kg dung 15 liter water (thumb rule 10% dung of water volume). Fill up the bio digester with the slurry.
Slurry fermentation
Wait for slurry to form gas. It normally takes 3 to ten days.Gas formation can be seen by rising of floating dome or pressure gauge in fixed dome.
Start of Feeding
Start fresh feeding after formation of gas. Start with small quantity of feed material in 1:1 ratio. After 15 days, start feeding full capacity.
Complete Release of first gas produced
Gases should be released to the atmosphere at least three  times at a gap of three days each.
It may be needed to be released more till methane percentage of 60% reached .Do a sample bio gas test to know exact position of gas produced.
Technical
Improper preparation of influent solids
leading to blockage and scum formation
Proper milling and other treatment measures (pre-
soaking, adjustment of C/N ratio); removal of inert
particles: sand and stone.
Temperature fluctuations
Careful regulation of temperature through use of
incorporation of auxiliary solar heating system.
Maintenance of pH for optimal growth of
Methanogenic bacteria
C/N ratio
Appropriate choice of raw material, regulation of
C/N ratio and dilution rate.
Appropriate mixing of N-rich and N-poor
substrates with cellulosic substrates.
Dilution ratio of influent solids content
Appropriate treatment of raw materials to avoid
stratification and scum formation.
Retention time of slurry
Dependent upon dilution ratio, loading rate,
digestion temperature.
Loading rate
Dependent upon digester size, dilution ratio,
digestion temperature.
Seeding of an appropriate bacterial
Population for biogas generation
Development of specific and potent cultures.
Corrosion of gas holder
Construction from cheap materials (glass fibre,
clay, jute-fibre reinforced plastic) and/or regular
cleaning and layering with protective materials
(e.g., lubricating oil).
Pin-hole leakages (digester tank, holder,
inlet, outlet)
Establishment of "no leak" conditions, use of
external protective coating materials (PVC,
creosotes
Occurrence of CO2 reducing calorific
value of biogas
Reduction in CO2 content through passage in
lime-water
Occurrence of water condensate in gas
supply system (blockage, rusting)
Appropriate drainage system using condensate
traps
Occurrence of H2S leading to corrosion
On a village scale, H2S removed by passing over
ferric oxide or iron filings
Improper combustion
Proper air gas  mixing appliances necessary
Maintenance of gas supply at constant
pressure
Regulation of uniform distribution and use of gas;
removal of water condensate from piping systems;
appropriate choice of gas holder in terms of weight
and capacity
Residue
utilization
Risks to health and plant crops resulting
from residual accumulation of toxic materials
and encysted pathogens
Avoid use of chemical industry effluents; more
research on type, nature, and die-off rates of
persisting organisms; minimize long transportation
period of un-dried effluent
Health
Hazards to human health in transporting
night soil and other wastes (gray-water)
Linkage of latrine run-offs into biogas reactors
promotes non-manual operations and general
aesthetics
Safety
Improper handling and storage of methane
Appropriate measures necessary for plant
operation, handling, and storage of biogas through
provision of extension and servicing facilities


DO NOT USE eggshells, Onion peels or left-over bones in this system as they will affect the efficient functioning of the system
Hazards: Methane in a concentration of 6 to 15 percent with air is an explosive mixture. Since it is lighter than air, it will collect in rooftops and other enclosed areas. It is relatively odorless and detection may be difficult. Extreme caution and special safety features are necessary in the digester design and storage tank

Cost details, saving and payback period from a biogas plant:

The cost details and the savings envisaged from the plant are given in the following table. The life of the plant could be 20-30 years and payback period is 4-5 years.
Capacity (Tons / Day)
Installation Cost (Rs In Lacks)
Monthly Operation and Maintenance Charges (Rs)
Methane Generation M3
Manure production (tons /day)
Area Required M2
Power
Manpower
Fresh Water (KL /day)
Hot water (Ltr / day of 50-60 C0)
Cooking Fuel (Equivalent to LPG Cyl / day)
1
8-10
8,000/-
100-120
0.1
300
5hp(2hr)
2
2
200
2-3
2
10-12
12,000/-
200-240
0.2
500
5hp(3hr)
3
3
400
4-5
4
20-22
22,000/-
400-480
0.3
700
5hp(3hr)
4
5
400
8-10
5
28-30
30,000/-
500-600
0.5
800
10hp (4hr)
5
7
600
12-14 (25Kw)
10
65-70
50,000/-
1000-1200
2.5
1200
15hp (4hr)
10
15
1000
22-25 (50Kw)
* This is an approximate cost for biogas generation plant and may increase by 10%–20%, depending on location, site-specific parameters, cost of materials, labour cost, etc., in different states/cities. Cost of additional infrastructure like office space, toilets, security, Godown, Shades and power generation will be extra, if required.
Rs – rupees; m3 – cubic meters; m2 – square meters; h – hour; kL – kilolitre; LPG – liquefied petroleum gas; kW – kilowatt; cyl –